Custom Manufacturing Projects

Explore custom manufacturing projects across metal casting, CNC machining, plastic molding, profile extrusion, rubber components and other industrial applications.

Browse Projects by Process, Material or Industry

Explore our custom project cases by manufacturing process and material type.

A356-T6 aluminum shell mold casting for DANA 44 differential housing in Australia

A356-T6 Aluminum Shell Mold Casting for DANA 44 Differential Components

Process: Aluminum Shell Mold Casting, Tooling Development, Mold Modification, Inspection, Export Packing
Material: A356.0-T6 Aluminum Alloy
Market: Australia – Automotive Modification / DANA 44 Differential Components
Custom A356-T6 aluminum shell mold castings for DANA 44 differential housing, differential hat, axle housing and bearing caps, developed and manufactured for an Australian automotive customer.
SG500-7 ductile iron knuckle and brake bracket castings for a long-term Australian automotive customer

Long-Term SG500-7 Ductile Iron Knuckle and Brake Bracket Castings for Australian Automotive Aftermarket

Process: Sand Casting, Fettling, Inspection, Export Packing
Material: SG500-7 / Gr500-7 Ductile Iron
Market: Australia – Automotive Aftermarket / Vehicle Maintenance Applications
SG500-7 ductile iron left knuckles, middle knuckles and brake brackets manufactured for an Australian automotive aftermarket customer, with stable repeat production for more than 10 years.
Stamped cable tab with bolt nut flat washers and spring washers

Custom Cable Tab Kits for Australian Automotive Safety Chain Systems

Process: Metal Stamping / Zinc Plating / Fastener Assembly / Kit Packing
Material: Zinc Plated Steel / Standard Steel Fasteners
Market: Australia – Automotive / Safety Chain System Applications
Regular batch supply of custom cable tab kits for Australian automotive safety chain systems, with stamped steel tabs, standard fasteners and two-set plastic bag packing.
Stainless steel finger grips packed in cartons for shipment to Australia

Custom Stainless Steel Finger Grips for Australian Automotive Customer

Process: Investment Casting / Lost Wax Casting / Silica Sol Casting / Stainless Steel Casting
Material: Stainless Steel
Market: Australia – Automotive / Safety Spring Assembly Applications
Long-term supply of custom stainless steel finger grips for an Australian automotive customer, manufactured by silica sol investment casting according to customer requirements.
Geomet coated safety chain pins packed in cartons with protective sleeves

Custom 4140 Safety Chain Pins with Geomet Coating for Australian Customer

Process: CNC Machining / Drilling / Heat Treatment / Surface Treatment / Zinc Flake Coating
Material: 4140 Alloy Steel, 38–44 HRC
Market: Australia – Automotive / Transport Safety Chain Applications
Custom 4140 alloy steel safety chain pins manufactured for an Australian long-term customer, with heat treatment, Geomet coating, batch code marking and protective packaging.
a356 t6 aluminum Side view of A356-T6 aluminum differential housing casting for Australian automotive project

A356-T6 Aluminum Casting Differential Components for an Australian Customer

Process: Aluminum Shell Mold Casting, Mold Modification, Casting Pattern Development, Customer Drawing Revision, Sample Confirmation, Air Shipment and Sea Shipment
Material: A356-T6 Aluminum Alloy
Market: Australia – Automotive Modification / DANA 44 Differential Components
Custom A356-T6 aluminum casting project for an Australian automotive customer, including DANA 44 differential housing, differential hat, axle housing, and bearing caps, with mold modification, urgent air shipment for 10 sets, and remaining goods by sea.
RAL 7042 gray ABS plastic nozzle sample after injection molding

Custom ABS Plastic Nozzle Injection Molding Project for Israel

Process: Plastic Injection Molding, New Mold Development, 3D Drawing Confirmation, Texture Selection, Draft Angle Adjustment, Gate Position Review, Sample Approval, Batch Production
Material: ABS Plastic, RAL 7042 Gray, Decorative Texture Surface
Market: Israel – Automotive / Bus Interior Plastic Components
Custom ABS plastic nozzle project for an Israeli customer, including new injection mold development, RAL 7042 gray color, decorative texture surface, 3D confirmation, sample approval, and 1,800 pcs air shipment.
AA356 T6 aluminum shell mold casting automotive differential housing

Custom A356-T6 Aluminum Shell Mold Casting for Automotive Differential Components

Process: Shell Mold Casting + Tooling Development + T6 Heat Treatment + Surface Finishing
Material: A356-T6 Aluminum Alloy
Market: Australia-Automotive Drivetrain / Differential Components
Custom A356-T6 aluminum shell mold casting developed for an automotive drivetrain project. The components were finalized after tooling trials and modifications before entering stable production.
Steering box mount steel casting parts for automotive aftermarket

Custom Steel Steering Box Mount Casting for Automotive Aftermarket

Process: Water Glass Casting + Precision Machining + Surface Finishing
Material: Carbon Steel
Market: Australia – Automotive Aftermarket / 4WD Steering System
Custom steering box mount casting manufactured for automotive aftermarket applications. The casting process ensures strong structural support and reliable installation for steering system components in vehicle assemblies.
custom sway bar link replacement

Custom Sway Bar Link Replacement – Automotive Suspension Component

Process: Machining + Welding + Zinc Plating with Black Passivation
Material: 45# Steel
Market: Australia – Automotive Suspension Components
Custom sway bar link replacement parts manufactured from 45# steel with welded rod and housings. Surface treated with black coating and electro-galvanization for automotive suspension applications.
dacromet coated fasteners

Custom Dacromet Coated Fasteners – 4140 Alloy Steel Anti-Corrosion Bolts

Process: Precision Machining + Dacromet Coating
Material: 4140 Alloy Steel, 38–44 HRC
Market: Australia – Automotive and Industrial Fastening Applications
A repeat-order project for custom 4140 alloy steel fasteners with Dacromet coating, 38–44 HRC hardness, batch traceability, and individual protective packing.
silica sol investment casting surface finish comparison

Finger Grip-Silica Sol Casting

Process: Silica Sol Investment Casting
Material: SS316 Stainless Steel
Market: Austrialia-Industrial Machinery / Mechanical Equipment Applications
Custom stainless steel finger grip manufactured using silica sol investment casting process. SS316 precision casting part designed for industrial machinery and mechanical equipment applications.
Custom wheel spacers

Custom Automotive Wheel Spacers

Process: CNC Machining + Bolt Installation
Material: 6061-T6 Aluminum Alloy
Market: Australia – Automotive Modification / Wheel Spacer Applications
Custom automotive wheel spacers manufactured for vehicle modification and performance applications. Precision machined metal spacers designed to increase wheel clearance and improve vehicle stability.
vehicle assembly plant

Custom Steel Components for Vehicle Assembly Plant Equipment

Process: Sand Casting + Machining
Material: Grey Iron SG500-7
Market: Australia – Vehicle Assembly Plant / Automotive Manufacturing Equipment
Custom steel components manufactured for vehicle assembly plant equipment in the automotive manufacturing industry. Produced through casting and machining processes based on customer drawings.
Custom car hub adapter

Custom Steel Car Hub Adapter

Process: CNC Machining + Electro-Black Coating
Material: Alloy Steel
Market: Dubai – Automotive Modification / Wheel Hub Adapter Applications
Custom steel car hub adapter manufactured with precision CNC machining. Designed for accurate bolt pattern conversion and reliable performance in automotive wheel installation.
custom automotive steel wheel

Custom Steel Automotive Wheel for Vehicle Modification

Process: Wheel Rim Manufacturing + Drilling / Hole Position Adjustment
Material: Steel
Market: Australia – Vehicle Modification / Automotive Wheel Applications
Custom automotive wheels manufactured according to client specifications for vehicle modification projects. Designed to ensure strength, durability, and reliable automotive performance.
forged automotive steel parts

Custom 4140 Forged Steel Automotive Components

Process: Forging
Material: Alloy Steel 4140
Market: Australia – Automotive / High-Strength Vehicle Components
Custom 4140 alloy steel automotive forgings produced for an Australian repeat customer, supplied as forged blanks with machining allowance for final customer-side machining.
oem automotive wheel hub

Custom OEM Wheel Hub for Automotive Applications

Process: Cutting + Boring + Electrophoretic Coating
Material: Q355B Steel
Market: Australia – Automotive Modification / OEM Wheel Hub Applications
Custom alloy steel wheel hubs manufactured from customer drawings for an Australian automotive customer, including sample approval, CNC machining, electrophoretic coating, and batch production.
automotive dome head bolt

Custom Dacromet Coated Dome Bolts for Automotive Applications

Process: Forging + Machining + Word Stamping + Dacromet Coating
Material: 35CrMo Alloy Steel
Market: Australia – Automotive Fastening Applications
Custom 35CrMo dome bolts manufactured by forging, machining, marking, and Dacromet coating for an automotive application, with a 200-piece production quantity and strict dimensional and surface requirements.
dacromet coated automotive bolt

Custom Dacromet Coated Steel Bolts for Automotive Applications

Process: Cold Forging + Machining + Logo Stamping + Dacromet Coating
Material: Alloy Steel 4140
Market: Australia – Automotive Fastening Applications
Custom 4140 alloy steel automotive bolts manufactured by cold forging, CNC machining, logo stamping, heat treatment, and Dacromet coating in four length specifications.
automotive wheel rim and disc

Custom Steel Wheel Rim and Disc for Automotive Applications

Process: Wheel Rim and Disc Manufacturing + Welding + Machining
Material: Steel
Market: Australia – Vehicle Modification / Automotive Wheel Applications
Custom steel wheel rims and discs developed for an Australian vehicle modification customer, including multiple specifications, black coating, air inlet hole adjustment, and sample approval before batch production.
custom forged steel part

Custom Forging Parts for Automotive Applications

Process: Forging + Machining
Material: Alloy Steel 4140
Market: Australia – Automotive / High-Strength Mechanical Components
Custom 4140 alloy steel forged components manufactured for an Australian automotive customer, with bore pre-machining, customer-side final machining, and ongoing repeat production.
cable tab hardware kit

Cable Tab Kit with Bolts and Hardware

Process: Sheet Metal Stamping + Hardware Kit Assembly + Sealed Bag Packing
Material: Steel Clip + Standard M6 Bolt, Nut and Washer Set
Market: Australia – Automotive Modification / Cable Tab Hardware Applications
Custom cable tab hardware kits manufactured for an Australian automotive customer, including stamped metal tabs, M6 bolts, nuts, flat washers, spring washers, and sealed individual packaging.
stamped metal clip

Stamped Metal Clip for Automotive Applications

Process: Sheet Metal Stamping + Bending
Material: Steel
Market: Australia – Automotive Modification / Cable Tab and Mounting Applications
Custom Q235D carbon steel clips manufactured by sheet metal stamping, bending, and galvanizing for an Australian automotive modification customer, supplied together with matching safety pins.
metal finger grip casting

Metal Finger Grip Casting Component

Process: Silica Sol Investment Casting
Material: SS316 Stainless Steel
Market: Australia – Industrial Machinery / Mechanical Equipment Applications
Custom SS316 finger grips manufactured by silica sol investment casting for an Australian automotive and industrial equipment customer, with regular annual repeat production.
dacromet coated steel pin

Custom Dacromet Coated Pin for Automotive Applications

Process: Machining + Dacromet Coating
Material: 4140 Steel, 38–44 HRC
Market: Australia – Automotive Fastening and Positioning Applications
Custom 4140 alloy steel pins manufactured for an Australian automotive customer, with CNC machining, 38–44 HRC heat treatment, 720-hour Dacromet coating, and protective packing.
automotive casting part

Automotive Metal Casting Components

Process: Sand Casting
Material: Cast Steel
Market: Australia – Automotive Aftermarket / Vehicle Maintenance Applications
Long-term automotive project for an Australian aftermarket customer, including custom sand-cast and forged metal components supplied through more than ten years of repeat production.

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