Custom Sway Bar Link Replacement – Automotive Suspension Component

Custom sway bar link replacement parts manufactured from 45# steel with welded rod and housings. Surface treated with black coating and electro-galvanization for automotive suspension applications.
custom sway bar link replacement

General

It is a new project, which is used for automobiles.

Project Overview

This project involved the production of sway bar link replacement parts for an automotive customer in Australia.

A total of 500 pieces were produced. Before mass production, three samples were manufactured and sent to the customer for approval to verify dimensions and assembly.

Product Structure

The sway bar link assembly consists of:

  • one steel rod
  • two housings
  • welded assembly structure

This design provides reliable strength and durability for automotive suspension systems.

Surface Treatment

The components were finished with:

  • black surface treatment
  • electro-galvanization coating

These treatments help improve corrosion resistance and extend service life in automotive environments.

Quantity

500pcs. We made three samples first for the client’s approval.

Assembly

It is assembled by one Rod and two Housings and then welded together.

Surface

Black, Electro Galvanization

Process

Rod:

Buy the straight bigger diameter tube, and then machining to the bending shape of the rods.

We also thought about buying the thinner diameter tube and then doing the bending process. Seems we saved the material, but it needs the higher tool or mould costs.

Housing:

Buy the steel tube, and then do the precision machining work.

Welding:

After we got all the assemblies, we welded them together.

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