This project is a regular batch supply program for an Australian customer in the automotive industry. The product is a custom cable tab kit used for safety chain system related assembly applications.
Each kit includes stamped steel cable tabs and a matched set of standard fasteners. The parts are packed together in plastic snap lock bags, helping the customer simplify warehouse handling and final assembly.
For this shipment, 2,000 sets were produced and arranged by LCL sea shipment to Australia. As a repeat order item, the customer requires stable part quality, clear kit packing, and consistent assembly components in each bag.
Project Overview
The kit includes metal stamped tabs, bolts, nuts, flat washers, and spring washers. Each plastic bag contains two complete sets, so the customer can take one bag directly for assembly preparation or warehouse distribution.
This type of kit project is not only about producing one metal part. It also requires correct matching of standard fasteners, quantity control, packing consistency, and final checking before shipment.
The stamped tab has a flat profile with a mounting hole and shaped edge. The fasteners are zinc plated steel components selected to match the assembly requirements.
Manufacturing and Assembly Process
The main custom part in this project is the stamped steel tab. After stamping and surface treatment, the tabs are packed together with standard bolts, nuts, flat washers, and spring washers.
The main production and packing steps include:
- Metal stamping of the cable tab
- Edge cleaning and surface finishing
- Zinc plating or surface protection
- Standard fastener matching
- Quantity checking for each kit
- Two-set plastic bag packing
- Carton packing
- Final checking before shipment
For similar drawing-based parts, Yutung Industrial also manufactures custom washers, bolts, pins and chain components according to customer drawings, samples, and application requirements.
Kit Packing Details
One important feature of this project is the kit-style packing.
Each plastic bag includes two complete sets. One set includes one stamped tab, one bolt, one nut, two flat washers, and two spring washers. This packing method helps reduce missing parts during the customer’s assembly process.
Compared with bulk packing all components separately, kit packing is more convenient for repeated use, warehouse management, and assembly line preparation.
The bags are then packed into cartons for LCL sea shipment to Australia.
Quality Control
For this type of assembly kit, quality control includes both part inspection and packing inspection.
Key inspection points include:
- Stamped tab shape and hole position
- Edge condition and burr control
- Surface plating appearance
- Bolt and nut thread matching
- Washer quantity and size
- Correct quantity in each plastic bag
- Carton packing condition
- Final shipment checking
Because the customer orders this product regularly, repeatable quality and correct packing are very important. Even if each individual part is simple, the full kit must be complete and ready for the customer’s assembly use.
Regular Supply for Automotive Applications
This is a regular batch order for an Australian automotive-related customer. The product is used in safety chain system related applications, where stamped metal parts and standard fasteners need to be packed and supplied together.
These parts are suitable for automotive component applications where custom stamped parts, fasteners, and assembled kits are required.
By managing stamping, fastener matching, kit packing, carton packing, and shipment together, Yutung Industrial helps customers reduce purchasing complexity and maintain stable supply for repeat projects.
Need Custom Stamped Parts or Fastener Kits?
If you need custom stamped tabs, brackets, cable clips, washers, bolts, nuts, or assembled fastener kits, Yutung Industrial can manufacture and pack them according to your drawings, samples, and application requirements.
